UL 94 Flammability Standards: Engineering Fire-Safe & Compliant Plastic Components

At SRT Plastics, we specialize in the supply and precision fabrication of technical materials that meet the rigorous UL 94 flammability standards. As a global benchmark for fire safety, UL 94 classifies the burning behavior and self-extinguishing properties of plastics through standardized vertical and horizontal tests. Common industrial ratings - including HB, V-2, V-1, V-0, and 5V—are critical specifications for enclosures, mounting plates, and internal machine components. It is essential to recognize that these ratings are thickness-dependent; a material’s performance is intrinsically linked to its wall thickness and color formulation. We provide expert guidance on selecting Flame Retardant (FR) grades and offer high-tolerance CNC machining to ensure your finished parts maintain compliance with all relevant safety codes and documentation requirements.

Technical Guidance for UL 94 Compliance & Material Thickness

Selecting the correct UL 94 rating requires a balance between mechanical requirements and fire safety mandates. Because flammability performance can change significantly based on the geometry and thickness of a fabricated part, precise specification is vital for a successful certification. Explore our guide below to understand the hierarchy of UL 94 ratings and the critical role of material documentation in your assembly.
  • What UL 94 Measures

    What UL 94 Measures

    Material Flammability Under Standard Tests

    UL 94 uses vertical and horizontal test methods to classify burning behavior and dripping. Ratings are assigned to a specific grade and thickness. V 0 indicates the most stringent vertical classification in this group while HB is a basic horizontal classification.

    Tell us your target rating and minimum thickness and we will match suitable grades and provide documentation where available.

  • Specifying Thickness And Color

    Specifying Thickness And Color

    Why The Details Change The Result

    Flame results often change with thickness and color because additives and pigments influence performance. Always specify the required rating together with the minimum wall thickness and color. If your design uses multiple thicknesses choose the rating that covers the thinnest section. We can suggest material grades that retain performance at your target thickness.

  • Common Materials With UL 94 Ratings

    Common Materials With UL 94 Ratings

    FR ABS PC ABS And Polycarbonate

    Many FR ABS and PC ABS grades achieve UL 94 V 0 at defined thickness. Polycarbonate can also meet high ratings depending on the formulation and thickness. We can source and machine sheets plates and covers to your drawings and supply a Certificate of Conformity. Supplier test reports are available where applicable for the chosen grade and thickness.

UL 94 Flammability FAQ