Polypropylene Copolymer (PPC)

Polypropylene Copolymer (PPC) Plastic Sheets

Enhanced Impact Strength & Low-Temperature Resilience

Polypropylene Copolymer (PPC) is engineered for applications where toughness and ductility are paramount. By incorporating ethylene into the polymer chain, PPC achieves significantly higher impact resistance than its homopolymer counterpart, particularly in sub-zero environments where other plastics become brittle. This "rubberized" toughness makes it the material of choice for automotive bumpers, heavy-duty industrial containers, and components subject to high mechanical stress. At SRT Plastics, we provide high-performance PPC sheets that combine the chemical resistance of polypropylene with the mechanical durability required for dynamic industrial environments.

Properties
PP / PolyPropene

Unique features

  • Superior impact resistance, even at low temperatures
  • Exceptional ductility and fatigue resistance (The ultimate "Living Hinge" material)
  • High chemical resistance to acids, alkalis, and many organic solvents
  • Excellent moisture barrier properties
  • Higher stress-crack resistance than PPH
  • FDA and EU food contact compliant grades available
  • Lightweight and easy to weld for structural fabrication

Fabrication Options

  • CNC Milling / Routing
  • Sawing
  • Drilling
  • Hot-gas welding (welding rod)
  • Extrusion welding
  • Heat bending (Hot-line)
  • Thermoforming / Vacuum forming
  • Die-Cutting
  • Laser Cutting 
  • Solvent Bonding 
  • Offset Printing 

Polypropylene Copolymer (PPC)

The Tougher Polypropylene for Dynamic Environments

PPC is the result of adding approximately 5-15% ethylene during the polymerization of propylene. This process creates a "random" or "block" copolymer that interrupts the crystalline structure, making the material less rigid but far more capable of absorbing energy without cracking. While PPH is the king of stiffness, PPC is the master of impact survival.

Living Hinge Performance

One of the most notable engineering characteristics of PPC is its fatigue life. It is the premier material for "living hinges"—thin sections of plastic that act as a mechanical hinge. Because of its ductile nature, a PPC hinge can be flexed hundreds of thousands of times without failing, making it essential for custom-molded cases, protective lids, and integrated industrial flaps.

Low-Temperature Durability

Standard plastics often reach a "glass transition" point in cold weather, becoming fragile and prone to shattering. PPC maintains its integrity in refrigerated environments and winter outdoor applications. This makes it an essential material for the transport industry, cold-storage facility cladding, and outdoor equipment housing.

Chemical Resistance & Fabrication

Despite its increased toughness, PPC retains the legendary chemical resistance associated with the polypropylene family. It is easy to fabricate using standard woodworking and metalworking tools. For structural integrity, it can be welded using the same techniques as PPH (using PPC-specific welding rod) to create high-strength, leak-proof joints in containers and industrial ducting.

Practical Applications

PPC is widely used where mechanical "give" is required. Common applications include automotive interior and exterior trim, heavy-duty storage bins, chemical spill pallets, and specialized protective guards for machines operating in unheated workshops. Its food-safe status also makes it ideal for bulk food processing containers that are handled roughly.

Availability

  • Standard Size: 2000 x 1000 mm / 3000 x 1500 mm
  • Thickness Range: 2mm to 20mm
  • Service: Available in full sheets or custom-cut panels via our CNC service.
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Plastic Classification Certificates and Test Standards

Information for all Plastic Classifications, Certificates and Standards is available for download in the following tab. Also see our informative page on classifications and standards here.

Mechanical & Fabrication Performance

Impact Strength ISO 179 (No Break at 23°C)
Welding Integrity DVS 2207 / DVS 2205 (Compliant)
Material Spec ASTM D4101 (Classification System)

Hygienic & Environmental Standards

FDA Compliance 21 CFR 177.1520 (Food Grade)
Moisture Absorption <0.01% (ISO 62)
Sustainability Recyclable (Code 5)

Thermal & Electrical Safety

Service Temp -20°C to +80°C
Vicat Softening (ISO 306) 145°C
Electrical Insulation IEC 60243-1 (Dielectric Strength)

Fire Behavior

UL 94 Rating Class HB (Horizontal Burn)
EN 13501-1 Class E

Note: PPC is a combustible material. For environments subject to explosive hazards, antistatic or conductive PPC grades are required to meet ATEX directives. Contact SRT Plastics for specific material data.

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Questions about a product?

Marc Koudenburg Business manager